Fiber-To-The-Home Cable Manufacturing Line – State-of-the-art Production System
Were you aware that up-to-date light-transmitting wire networks function at velocities of up to 190 m per minute? This incredible efficiency is made possible by sophisticated manufacturing solutions designed for swift output.
Such setups are built to handle various cable types, including connection cables and compact buffered wires. The streamlined form factor, typically below twenty-six meters, suits them well for modern facilities.
Integration with intelligent production networks guarantees smooth functioning. Through MES/ERP connectivity, these Fiber coloring machine fabrication lines offer unparalleled precision and efficiency. This makes them a top choice for businesses seeking to lead in the telecommunication sector.
Introduction to FTTH Cable Production Line
Efficient manufacturing setups play a vital role in addressing the increasing requirement for reliable connectivity. Such mechanisms aim to manufacture high-quality light-transmitting wires that energize current communication infrastructures. With advanced technology, they ensure precision and speed in all phases of the production.
What is an FTTH Cable Production Line?
The FTTH manufacturing line constitutes a consolidated process for fabricating fiber-to-the-home drop cables. These cables consist of uncoated strands reinforced with steel or FRP, combined with shielding casings. Consequently, it forms a robust and effective system for high-speed internet connections.
It supports diverse compounds, including PVC, LSZH, and PE plastics. This versatility confirms it satisfies assorted sector requirements. Moreover, the four-head fiber discharge system provides precise tension control, maintaining stability within ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our machinery excels for its precision and efficiency. Below are the advantages:
- Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
- Supports LSZH, PVC, and PE sheath materials for versatile applications
- Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
- Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables
Such attributes guarantee streamlined functionality and premium production. This makes it the perfect choice for companies aiming to stay ahead in the fiber optic industry.
Key Features of Our FTTH Cable Production Line
Modern manufacturing systems are reshaping the process by which fiber optic cables are produced. Our high-tech system integrates exactness, performance, and modern advancements to deliver superior outputs. The following outlines the remarkable components that position our system at the forefront.
Precision Extruder and Adjustment Head
Central to our setup is a specialized 50mm extruder engineered for exact substance allocation. It secures uniform excellence in all cables manufactured. The modifiable head supports smooth personalization, accommodating different substances like PVC, LSZH, and PE resins.
Using OMRON thermal regulation, the system maintains an accuracy of ±1°C. This precision fosters peak functionality while curtailing excess, ensuring it is a budget-friendly option for fabricators.
Powered Fiber Unwinding and Tension Regulation
The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. It guarantees gentle fiber management and curbs potential damage while manufacturing. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.
This feature is particularly beneficial for producing high-quality fiber cables, since it preserves even tension along every step.
Automated Take-Up and Line-Receiving System
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, providing adaptability for assorted manufacturing requirements. The automated spool acquisition obviates manual handling, resulting in time efficiency and decreased labor outlay.
In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, confirming that each optical cable adheres to rigorous benchmarks, resulting in trustworthy and long-lasting outputs.
Cutting-edge Innovations Driving Our Manufacturing
Cutting-edge technology is reshaping the fiber optic manufacturing process. Our systems are designed to deliver precision, reliability, and efficiency, to achieve optimal outcomes on all orders. Let’s delve into the innovative aspects that differentiate our system.
Global-Standard Industrial Computerized Control Module
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. This technology ensures seamless operations and real-time monitoring. It permits meticulous modifications, which improve the standard of every optical fiber made.
Operating at a mere 35KW/h under standard conditions, it offers low energy consumption. This reduces operational costs while maintaining high performance. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
Outstanding Durability and Dependability Using Renowned Parts
We utilize top-quality elements from reputed brands like OMRON controllers and worldwide motor suppliers picked for their strength and exactness, which secure enduring performance.
The steel wire reinforcement and advanced FTTH cable production line handling mechanisms provide added strength and stability, so that each fiber cable complies with strict quality and functionality standards.
MES/ERP Connectivity Integration
This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. It provides complete visibility and operational efficiency across all stages.
Companies are enabled to track performance data, refine processes, and minimize resource loss, which makes it the optimal selection for contemporary production environments.
| Feature | Benefit |
|---|---|
| FiberCAN-based Control Module | Exact tuning with live oversight |
| 35KW/h Power Consumption | Low-cost energy performance |
| 9m Cable Accumulator | Continuous production |
| OMRON Controllers | Durability and precision |
| ERP Connectivity | Real-time production tracking |
Uses of the FTTH Manufacturing System
Modern fabrication systems have redefined the process of building trustworthy fiber cables. They cater to a broad range of industrial demands, offering flexibility and precision in every application. The following outlines the primary applications of this state-of-the-art system.
Manufacturing Home Drop Cables
Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.
Key features include:
- FRP and small steel wire pay-off for added reinforcement
- Mobile mold support for quick configuration changes
- Suitability for indoor and outdoor use
Fabricating Compact Buffered and Free Tube Cables
This machinery is equally suitable for creating both tight buffered and loose tube cable variants. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.
Adaptable Manufacturing for Different Cable Varieties
Adaptability is a defining feature of our production line. It supports a wide range of materials and configurations, making it suitable for diverse applications. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. Such flexibility permits meeting particular demands while maintaining superior output.
Benefits of Using Our FTTH Cable Production Line
Adopting modern fabrication technologies offers considerable gains to companies in the fiber optics industry. Such systems streamline processes, lower expenses, and produce premium results. The following highlights the primary advantages that position our system as the preferred option among manufacturers.
Boosted Performance and Output
Our machinery operates at high velocity, reaching 7-9km/h outputs as per SZ stranding line cable size, enabling companies to satisfy rising requirements while preserving excellence. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.
Economical Fiber Optic System Implementation
Its efficient use of 35KW/h power curtails energy expenses. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Smooth and Reliable Cable Surface
Precision extrusion ensures a smooth and reliable surface for every fiber optic product, minimizing additional loss to ≤0.02dB/km, ensuring top performance. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Feature | Benefit |
|---|---|
| High-Speed Production | High productivity |
| Efficient Power Usage | Cost savings |
| Negligible Attenuation | Superior performance |
| Ergonomic Design Height | Enhanced operator comfort |
Summary
Advanced fiber optic manufacturing systems are setting new standards in the industry. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Their high-speed capabilities, reaching up to 190 meters per minute, ensure a strong return on investment for businesses.
They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.
Ready to transform your manufacturing process? Reach out now to discover customized options that match your needs. Embrace the next generation of fiber technology through our top-tier systems.